Manufacturing
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The Manufacturing module in XoroWMS is designed to streamline the process of assembling Manufacturing Order (MO) Finished Goods. It enables warehouse users to scan OLPNs (Original License Plate Numbers), validate their association with an MO, and perform the assembly process efficiently with built-in validations to ensure raw material accuracy and traceability.
This module facilitates a structured flow from scanning the OLPN, validating associated orders and materials, to confirming the final assembly, with full visibility of the Bill of Materials (BOM) and linked Sales Orders (SO), where applicable.
Purpose: This is the entry point to begin the MO picking process. Users scan the Cart Location and the OLPN#.
Fields & Sections:
Cart Location: The location where the cart is staged.
OLPN#: The OLPN identifier used for the MO wave.
Start Picking Button: Clicking this initiates the pick process and takes the user to the Scan Pick Location screen.
Purpose: Used to scan and validate the pick location and ILPN before proceeding with item-level picking.
Key Fields & Sections:
Order Line / Each Pick Toggle:
Order Line: Pick by complete order line.
Each Pick: Pick one unit at a time.
Location: The pick location from which the item must be picked (e.g., CART-JAPAN-2).
ILPN#: Internal LPN to identify inventory being picked (e.g., olpn-987).
Missing LPN?: Allows users to report if the required LPN is missing at the pick location.
Accept: Validates the scanned location and ILPN, then advances the user to the Enter Item & Quantity screen.
Order Details (Bottom Section):
UPC: Unique product code of the item.
Item# and Description: Identifier and description of the item (e.g., TRACK-3).
OLPN#: License plate number to track picked inventory (e.g., OLPN1235).
Order#: The related Manufacturing Order number.
Order Total Units: Displays the number of units to be picked (e.g., 0/2 ea in this case).
Key Fields & Sections:
Order Line / Each Pick Toggle: Functions same as on the previous screen.
Item / UPC Field: Users scan or enter the Item number or UPC to identify what is being picked.
Qty Field: The number of units being picked. "+" and "–" buttons adjust the quantity.
Missing Item?: If the item is not found, users can flag it as missing.
Accept: Confirms the item and quantity; proceeds with the picking process or takes the user to the next item if multiple picks are involved.
Item Summary Section (Bottom):
Loc: Pick location (e.g., CART-JAPAN-2).
Item# and Description: Item details as mentioned above.
OLPN#: Indicates where the inventory is being picked from.
Order#: MO number associated with the pick.
Order Total Units: Running tally of total units picked.
Users scan the OLPN linked to the MO wave.
The system validates the OLPN and displays:
BOM (Bill of Materials): Shows components required for the MO.
Linked Order List: Appears only if the MO is associated with multiple Sales Orders.
Selecting a row in the linked order list dynamically updates the required quantity in the BOM based on the order’s linked quantity.
The selected Sales Order number is also displayed for reference.
Clicking Accept on the confirmation screen opens a pop-up:
Displays LPN Attributes (if enabled for the item).
Shows To-Be-Produced Quantity.
Users can update LPN attributes or reduce the production quantity, if required.
If the production quantity is reduced, the system prompts the user with a "Move Residual Quantity to ILPN" modal.
Excess raw materials are transferred to the selected ILPN, and the MO Finished Good is assembled.
All raw materials must be present in a single OLPN for successful assembly.
Production quantity cannot exceed the defined To-Be-Produced Quantity.
The OLPN must be at a staging location before assembly can proceed.
If validations fail, the system will prevent the assembly until all conditions are met.
The Manufacturing module in XoroWMS ensures a controlled, validated, and efficient assembly process for Manufacturing Orders, enhancing visibility and reducing manual errors in warehouse operations.
Purpose: To scan and enter the Item and specify the Quantity being picked.
